On March 14, Shenghong China Fiber Trend 2018/2019 conference was held in the National Convention and Exhibition Center (Shanghai). The event was organized by the Ministry of Industry and Information Technology, Consumer Products Industry Division, China Chemical Fiber Industry Association, Donghua University, and the State. Sponsored by Textile and Chemical Fiber Product Development Center, co-organized by Jiangsu Guowang Hi-Tech Fibers Co., Ltd., a subsidiary of Shenghong Group.
With this press conference, Sheng Hong displayed the latest achievements in promoting the transformation and development of the textile industry. Faced with the development trend of new technologies such as big data, cloud computing, and artificial intelligence, Sheng Hong has made the development of intelligent manufacturing the strategic focus of the company, deepened the integration of intelligence and information technology, and explored a new industry from traditional manufacturing to modern high-end industries. The road to transformation and development.
Development of smart manufacturing cannot suffer from "equipment dependence"
In the Spinning Workshop of China National High-Tech, although only two workers “see†the spinning equipment in operation, everything is in an orderly way: the spinning winder runs automatically, and a spinning spindle neatly Placed on the winder and wound up quickly, the winder automatically signals after the winder is full, and the automatic doffing machine reaches the winder by 5 minutes ahead of the track and receives the silk spindles, which are then loaded in batches by the intelligent transporter and sent to At the rocker robot, the rocker robot removes the silk spindle, places it on an empty wire car, and sends it to the next process. Before using the robot, these must be done by human.
This is a part of the domestic chemical fiber industry's first (set) domestic chemical fiber production intelligent logistics system undertaken by the Shenghong Group. The smart logistics system is a cooperation between Shenghong Chemical Fiber and Beijing Institute of Automation Machinery in 2010. It overcomes the key technical problems in the field of large-scale chemical fiber manufacturers, fills domestic gaps, and improves the independent R&D of large-scale chemical fiber production intelligent logistics systems in China. Manufacturing and supporting capabilities have broken the monopoly market pricing rules and service models in the industry and abroad.
Sheng Hong is not simply relying on the introduction of equipment to achieve smart manufacturing, but based on their own needs, let the equipment turn around the needs of industrial transformation. In addition to independent research and development of new equipment, Sheng Hong also boldly transform the external equipment. The National Intelligent Technology Co., Ltd.'s elasticized intelligent processing (drop tube packaging) system is a general-purpose device imported from Italy's Sailongjie. After it is put into use, the machine can only finish 75% of the production capacity demand after 24 hours of continuous operation. As a result, China National High-tech Corporation proposed an equipment improvement program. However, only one software system update will result in a charge of 200,000 yuan. Faced with the high price of foreign parties, Sheng Hong decided to innovate independently and use its own staff's wisdom and equipment operation experience to transform the machine. This attempt has created a fully automated operation of the National Hope High-tech Group from the process of doffing, material transfer, inspection and classification, and packaging. Nowadays, foreign general-purpose equipment has to use the technology of Shenghong Group in the sales of domestic enterprises in the same industry.
Smart Manufacturing Machine Substitution
“At the beginning of the establishment of China National Gaoke, we insisted on transforming innovation-driven, intelligent into a driving force for development, replacing the large-scale development with the concept of equipment technology innovation, and stimulating the upgrading of industry product technology.†Mei Feng, chief engineer of Shenghong Chemical Fiber Co., Ltd. introduced the change through the machine. After promoting the implementation of the smart workshop, the company saved an average annual cost of 15 million yuan, reduced the labor rate by 34%, reduced the failure rate by 55.9%, raised the unit output by 29.8%, and increased the production capacity by 33.06%. The operation accuracy and success rate also increased significantly.
China National High-Tech has the world's most advanced equipment and the latest products in its class, and its existing production lines have reached world-class standards. The spinning workshop and the bombing workshop have all been introduced into the intelligent production system to realize the integration of production automation, management information, and logistics. Due to the use of automated operations, from doffing to inspection and grading, to packaging and storage, many intermediate links have been eliminated, making the entire process more optimized and becoming more efficient and faster.
In addition, due to product drop, inspection, packaging without touching the entire process, eliminating a variety of human disturbance factors, so that the accuracy of the classification package has been further improved, but also reduces the "human drop" phenomenon, product inspection and packaging quality and stability As a result, the product's excellent product rate has increased by 2.5%.
Automation also makes the tracking and feedback of quality information more convenient and faster, shortens the processing flow, and achieves full traceability of product quality. At the same time, the actual operating personnel of the packaging line decreased by nearly 50% compared with the existing personnel, effectively alleviating the shortage of labor.
Intelligent manufacturing is a systematic project
Through the production of the Internet of Things, all production orders are directly issued in the main control room. As long as the mobile phone is turned on, each production link can be viewed and directed at any time. This is the embodiment of the "Internet +" changing the production process.
In the process of developing intelligent manufacturing, Shenghong insists on combining advanced technology equipment, modern management technology and information technology represented by advanced control and optimization technologies, and controls, optimizes, runs, plans and manages the production of enterprises. As a whole, it manages and provides overall solutions to improve the overall competitiveness of the company.
In 2017, Shenghong invested 20 million yuan to start the in-depth integration of enterprise intelligence and information technology. With the help of the "Internet +" technology, it will enhance the company's intelligent management level, optimize the management process, and realize management systemization and system flow. Process information.
In the new project of Shenghong, the integration of intelligence and information has become the biggest bright spot. It is understood that in 2018, there are three major projects under construction at China National Gaoke. They are the annual 300,000-ton differentiated fiber smart project, the 60,000-ton bio-based PTT differential fiber project and the annual output of 750,000 tons. Differentiated functional fiber items. Among them, the project of investing 1.2 billion yuan in the annual production of 300,000 tons of differentiated fiber intelligence project will introduce 128 sets of world-advanced intelligence-enhanced elastic equipment, and use the self-produced POY as raw material for deep processing, which will produce high quality products with high added value. DTY products. The project equipment applies Internet technology to the production process, implements the integration of information and intelligence, and realizes the “smart transformation†of the industry.
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