The Chinese LED bulb market has continued to grow rapidly in recent years. According to the statistics of the High-tech Research Institute LED Research Institute (GGII), the output value of 2016 increased significantly to 33.4 billion yuan, a year-on-year increase of 29.9%. In 2017, the growth rate of China's LED bulb market accelerated again in the whole year, and the output value is expected to reach 45 billion yuan, a year-on-year increase of 34.9%.
GGII expects that with the steady expansion of domestic LED lighting market demand, LED bulb market is expected to maintain steady growth. The annual compound growth rate of output value will reach 18.35% from 2018 to 2020. By 2020, the industry market scale is expected to reach 74.6 billion yuan. .
In addition, GGII's "2016-2017 China LED Lighting Export Monthly Monitoring Report" data shows that the total number of Chinese LED bulb export enterprises in the first half of 2017 was about 3,200. Among them, the top ten enterprises ranked a total export of 630 million US dollars, accounting for 48% of the total export value, and the concentration is gradually increasing.
However, there are very few companies that use LED bulbs to automate production lines in 3,200 LED bulb exporters. Even several domestic LED lighting brands have not really applied the LED bulb automatic production line.
A few days ago, Gaogong LED called "the LED bulb automatic production line equipment with a return on investment of only half a year has not been widely used by major brand lighting manufacturers", and called on LED industry insiders to think about where the problem is.
After the problem was thrown, there was no small splash in the lighting industry. Many LED industry insiders have responded and analyzed the reasons why the LED bulb automatic production line is not favored.
First, the product update is too fast, and the automated production line is difficult to cope with. Second, the structure of the bulb lamp is more and more simple, the labor cost is gradually reduced, and the input-output ratio of the entire automated production line is too low. Third, from the manufacturing industry. In the development stage, the manufacturing industry in the lighting industry is far from the stage of full automation, and there are many manufacturing projects that are more profitable than the automation. Fourth, most factories in the industry do not have long-term plans and still survive. Struggling online can only be regarded as short-term accounts, which is doomed to have no market for large-scale automation equipment for LED bulbs.
Gaogong LED WeChat Group Members--Cui Jianfeng
The automation of lighting equipment itself is a big trend. Why have lighting manufacturers failed to purchase in bulk? In addition to the cost of the equipment itself, the more important thing is that the product update is too fast. If a product does not update its appearance and materials for a year or two, it will be surpassed by the opponent, and finally escape the magic spell of pursuing cost performance.
Nowadays, the sense of crisis in China's manufacturing industry is too strong, which leads to Ou's look at NVC, NVC, Sanxiong, Sanxiong, and Buddhism and Debon. Only when a lighting product is basically stereotyped, such as a downlight, the appearance, materials, and power supply schemes have been the ultimate, and product standardization must be the only choice for lighting companies.
Gaogong LED WeChat Group Member--General Manager of Zhang Fei Power Supply
At present, companies that do LED bulbs basically have no deposits, and most of them are in a state of triangular debt. Therefore, many LED bulb manufacturers are still waiting to see, and do not seriously calculate the cost of the forward investment.
Gaogong LED WeChat Group Member--Huang Hua
The lights are very hard, the profits are meager, so the dilemma is not easy to move forward.
Gaogong LED WeChat group member--david Cui
The root cause is that the product profit is too low, and it takes a lot of product accumulation to recover the cost. How to guarantee the time and order quantity?
High-tech LED WeChat group members - people on the road
Automation is the inevitable road, and one day it will not be impossible. Of course, the size of the lighting manufacturer is also a factor, because it makes sense to sell the finished products.
Gaogong LED WeChat group member--chan winfair
......
In fact, the above partial views also reflect the concerns of bulb manufacturers on the introduction of automated production lines. However, in the context of rising labor costs, the introduction of automated production lines is also the trend. Regarding the concerns of lighting manufacturers, Zhao Yutao, chairman of Hyun Shuozhi, said that the dazzling LED bulb automatic production line has a targeted solution.
Zhao Yutao admits that the goal of Hyun Shuo Zhizhi has always been to make LED automatic production line equipment into standardized products. After four years of continuous efforts, our equipment has achieved 80% standard + 20% special system. Hyun Shuozhi's automated production line equipment is characterized by high flexibility. Even if the LED lighting product structure is updated, only minor adjustments are needed.
What's more, the structure of LED bulbs has been basically fixed, and for the subtle changes, Hyun Shuo has made a high degree of compatibility. At present, the modification cost of the station is already very low, about 10,000-20,000, so the lighting manufacturer can completely eliminate the concern that the product line is scrapped due to product structure changes, or that a large amount of capital is needed to repair the production line.
“Now, the thinking model of product manufacturing should not only stay at the present, but should consider more about how to consume the future. Just like many of our companies know that they need to get the funds of investors through the credit of the bank, this is also a The embodiment of the future of consumption is only the use of capital leverage. Then, whether there is advanced consciousness and courage in the intellectual creation of standard products greatly determines the fate and development of the enterprise. Today's LED industry has not dared to Talk about Industry 4.0, but how to improve efficiency and reduce costs still has to continue, just like Go, can think more far away to be invincible." Gao Peng LED General Manager Xie Peng said.
It is understood that Hyun Shuozhi LED bulb lamp automatic production line in the double-speed chain line body and single machine, lamp head machine and ball cover machine fully automated operation, extremely streamlined the number of personnel; at the same time, in the production process and staffing, Hyun Shuozhi made a detailed study on the production and assembly process of LED bulbs. Its automated production line is highly compatible with the production process of LED bulbs. Under normal operating conditions, the output can reach 1500. In addition, the total length of the production line is 23.8 meters. The total width is 2.6 meters and the floor space is reasonable.
In addition, Hyun Shuo Zhi has been leading the industry through the optimization of the production process of the bulb lamp and the production yield and efficiency of its automated production line. In particular, its highly flexible and easy-to-adjust features make its automated production line easy to handle structural changes in the product.
In response to concerns about the investment return cycle of lighting manufacturers, Zhao Yutao calculated the account for everyone in the previous article. Compared with manual production, the production cost of automation equipment can save 0.4 yuan, and save 8,000 yuan a day. The automatic production line of 10,000/strip can be returned in half a year. As a result, concerns about the huge investment in the purchase of automated production lines, I believe that bulb manufacturers can only be compared to the accounting.
In fact, the biggest problem facing the entire LED industry is that labor costs are high and recruitment is difficult. It is reported that in accordance with national laws and regulations, Guangdong has issued a new minimum wage standard this year, and the province has increased by an average of 19% since May. After adjustment, the minimum wage level in Guangdong Province is in the forefront of the country. Then, for LED lighting companies, the rising cost of labor further increases the operational burden of enterprises. The best way to reduce costs without sacrificing quality is automated production.
For a bulb with a marginal profit, how much space can absorb the high labor costs? All in all, the future of automated production lines is a trend, and LED lighting companies need "they".
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